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How To Calculate Chiller Water Flow Rate

Chiller Water Flow Formula:

\[ Flow = Tons \times 2.4 / \Delta T \]

tons
°F

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1. What is Chiller Water Flow Rate?

The chiller water flow rate represents the volume of water circulating through a chiller system per minute, measured in gallons per minute (GPM). It is a critical parameter for proper chiller operation and efficiency.

2. How Does the Calculator Work?

The calculator uses the chiller water flow formula:

\[ Flow = Tons \times 2.4 / \Delta T \]

Where:

Explanation: The formula calculates the required water flow based on chiller capacity and the temperature difference between supply and return water.

3. Importance of Flow Rate Calculation

Details: Proper flow rate ensures efficient heat transfer, prevents chiller damage, maintains system performance, and optimizes energy consumption in HVAC systems.

4. Using the Calculator

Tips: Enter chiller capacity in tons and temperature difference in °F. Both values must be positive numbers for accurate calculation.

5. Frequently Asked Questions (FAQ)

Q1: What is the significance of the 2.4 constant?
A: The constant 2.4 converts tons of refrigeration to GPM, accounting for the specific heat of water and unit conversions.

Q2: What is a typical ΔT for chiller systems?
A: Typical ΔT ranges from 10°F to 12°F for efficient operation, though it can vary based on system design and application.

Q3: How does flow rate affect chiller efficiency?
A: Too low flow can cause freezing, while too high flow increases pump energy and may reduce heat transfer efficiency.

Q4: Can this formula be used for all chiller types?
A: This formula is primarily for water-cooled chillers. Air-cooled and other chiller types may have different calculation methods.

Q5: What units should be used for accurate results?
A: Use tons for capacity and °F for temperature difference to get flow rate in GPM. For metric units, different conversion factors apply.

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